What is Bentonite and Production Process

The term Bentonite was first used for a clay found in about 1890 in upper cretaceous tuff near Fort Benton, Montana. The main constituent, which is the determinant factor in the clay’s properties, is the bentonite clay mineral montmorillonite. This in turn, derives its name from a deposit at Montm. The term Bentonite was first used for a clay found in about 1890 in upper cretaceous tuff near Fort Benton, Wyoming. The main constituent, which is the determinant factor in the clay’s properties, is the clay mineral montmorillonite. This in turn, derives its name from a deposit at Montmorillon, in Southern France.

Bentonite powder is a clay generated frequently from the alteration of volcanic ash, consisting predominantly of smectite minerals, usually montmorillonite. Other smectite group minerals include hectorite, saponite, beidelite and nontronite. Smectites are clay minerals, i.e. they consist of individual crystallites the majority of which are <2µm in largest dimension. Smectite crystallites themselves are three-layer clay minerals. They consist of two tetrahedral layers and one octahedral layer. In montmorillonite tetrahedral layers consisting of [SiO4] – tetrahedrons enclose the [M(O5,OH)]-octahedron layer (M = and mainly Al, Mg, but Fe is also often found). The silicate layers have a slight negative charge that is compensated by exchangeable ions in the intercrystallite region. The charge is so weak that the cations (in natural form, predominantly Ca2+, Mg2+ or Na+ ions) can be adsorbed in this region with their hydrate shell. The extent of hydration produces intercrystalline swelling. Depending on the nature of their genesis, bentonites contain a variety of accessory minerals in addition to montmorillonite. These minerals may include quartz, feldspar, calcite and gypsum. The presence of these minerals can impact the industrial value of a deposit, reducing or increasing its value depending on the application. Bentonite presents strong colloidal properties and its volume increases several times when coming into contact with water, creating a gelatinous and viscous fluid. The special properties of bentonite (hydration, swelling, water absorption, viscosity, thixotropy) make it a valuable material for a wide range of uses and applications and is supplied by a lot of bentonite suppliers.

Bentonite is used as a bonding material in the preparation of molding sand for the production of iron, steel and non-ferrous casting. The unique properties of bentonite clay yield green sand moulds with good flowability, compactability and thermal stability for the production of high quality castings. Bentonite powder is used for cat litter, due to its advantage of absorbing refuse by forming clumps (which can be easily removed) leaving the remaining product intact for further use. cat litter is a very wide use type of bentonite. Another conventional use of bentonite is as a mud constituent for oil and water well drilling. Its roles are mainly to seal the borehole walls, to remove drill cuttings and to lubricate the cutting head.

Bentonites are used for decolorizing various mineral, vegetable, and animal oils. They are also used for clarifying wine, liquor, cider, beer, mead, and vinegar. The main uses of bentonite are for drilling mud, binder (e.g. foundry-sand bond, iron ore pelletizer), purifier, absorbent (e.g. pet litter), and as a groundwater barrier.  Bentonite is used in drilling fluids to lubricate and cool the cutting tools, to remove cuttings, and to help prevent blowouts. Much of bentonite’s usefulness in the drilling and geotechnical engineering industry comes from its unique rheological properties. Bentonite suppliers can supply different types of bentonite for sale. Relatively small quantities of bentonite suspended in water form a viscous, shear-thinning material. Most often, bentonite suspensions are also thixotropic, although rare cases of rheopectic behavior have also been reported. At high enough concentrations (about 60 grams of bentonite per litre of suspension), bentonite suspensions begin to take on the characteristics of a gel (a fluid with a minimum yield strength required to make it move). So, it is a common component of drilling mud used to curtail drilling fluid invasion by its propensity for aiding in the formation of mud cake.

Bentonite, clay formed by the alteration of minute glass particles derived from volcanic ash and bentonite price for this type is lower. It was named for Fort Benton, Mont., near which it was discovered. Sodium bentonites absorb large quantities of water, swelling to many times their original volume, and give rise to permanent suspensions of gellike masses. These have been used to seal dams; in bonding foundry sands, asbestos, and mineral wool; as drilling muds; in portland cements and concrete, ceramics, emulsions, insecticides, soaps, pharmaceuticals, and paints; in the manufacture of paper; for clarifying water, juices, and liquors; and as a water softener to remove calcium from hard water. Calcium bentonites are nonswelling and break down to a finely granular aggregate that is widely used as an absorbent clay sometimes called fuller’s earth.

Most bentonite manufacturers deposits date from the Tertiary to Mesozoic periods (up to 230 million years ago). This may be due to the tendency for bentonite convert to another non-swelling clay called illite or because the conditions for initial formation of the bentonite were not favourable.

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